Automotive

Automotive Products Automotive products compose approximately 40% of our business. MMPC is both a Tier I supplier and Tier II supplier to major automotive components producers. Some Vehicle components that we are involved in: Instrument clusters with in-molded chrome rings (see picture below) Acrylic lens Interior bezels Interior armrests Keyless entry systems Radio controls Electronic Sensor modules Panel splash guards MMPC manufactures both "under-the-hood" products, from engineering plastics (polycarbonates, GF nylons, PET, PPO, etc.) to “class-A” decorative parts, such as acrylic instrument lens and bezels. Secondary operations, such as sonic & vibration welding, hot stamping and pad printing,are used extensively. In addition, we utilize our expertise for in-molded decorative appliquésand metal inserts. MMPC has the unique capability and technology to in-mold chrome plated bezels in instrument clusters to eliminate BSR issues. Many of our automotive customers rely on our inhouse 3D prototyping capabilities and design/development services.
Capabilities   33 Injection Molding Machines - 44 to 650 tons Toolroom In-house Plastic Injection Molding Presses 1 Horizontal Press 85 Tons Capacity 5 oz. 3 Horizontal Presses 143, 150, 170 Tons Capacity 7-10 oz. 4 Horizontal Press 350 Tons Capacity 35-38 oz. 2 Horizontal Press Electric 385 Ton NEW Capacity 28.5 oz. 3 Horizontal Presses 440 and 450 Tons Capacity 52-64 oz. 4 Horizontal Presses 500 Tons Capacity 48-60 oz. 4 Rotary Vertical Presses 85-200 Tons Capacity 2-9 oz. 2 Vertical/Horizontal Allrounders 44-55 Tons Capacity 2.1 oz. 1 Horizontal Press 55 Tons Capacity 1 oz. 1 Horizontal Press Electric 200 Ton NEW Capacity 9.6 oz. 2 Horizontal Presses 220,230 Tons Capacity 10-14 oz. 3 Horizontal Presses 400 Tons Capacity 48 oz. 3 Horizontal Press 650 Tons Capacity 110 oz. Value Added Services Assembly, Sonic & Vibration Welding, Hot Stamping, Pad Printing, Silk Screening, Packaging, Corona Treating  Drawing Formats CADKEY (Version 98) CATIA (Chrysler Design Software, Version 5.0) Solid Works 2011 PRO-Engineer Wildfire Mold Flow/Plastics Insight (Mold Flow Analysis for developing preferred mold design, v2.0) OCE 9400 II E Size Digital Scanner/Copier/Printer Resin Consumption 4 million pounds Polypropylene 2 million pounds ABS 1 million pounds Acrylic 2 million pounds of other engineering resins including: Nylon, Acetal, PPS - over 75 types of thermoplastic polymers     Toolroom   A fully-equipped tool room with experienced toolmakers. Master Molded Products provides defined preventive maintenance and repair for our molds, insuring long life and high-quality products for every run. The MMPC tool room is completely equipped with mills, lathes, grinders and all related equipment needed for maintaining your molds.   Product and Mold Engineering   Master Molded Products is completely equipped to develop your product from concept to model, from prototype to final production tool. We welcome the opportunity to design the optimum part for performance, economical cost, and moldability.   Plastic Finishing and Packaging Department   Master Molded Products Corporation specializes in complete secondary operations to deliver assembly-ready parts to our customers. We offer "turnkey" products, completely assembled and packed.   Rapid In-House Prototyping   Master Molded Products Corporation continues to add State of the Art prototyping and design capabilities with the recent installation of the Objet Eden250(tm) 3 Dimensional Printing System. Based on PolyJet technology, Objet Eden250 provides a complete solution for the accurate building of any geometry easily, quickly, cleanlyand cost effectively. Models produced on the Objet Eden250 are smooth and durable, with fine details and an outstanding surface finish. This in-house system is available to all of our customers to provide fast (24 hour turnaround or less) accurate models, so that ourcustomers can completely envision their part design before mold builds. Features of this innovative prototype system include:   Ultra-thin-layer PolyJet technology 16 micron high resolution ensures smooth surfaces and fine details Tray size: 9.8x9.8x7.9 inch (250x250x200 mm) Wide range of materials: FullCure®720, VeroBlue, VeroWhite, VeroBlack Office environment High Speed and High Quality Printing Modes Click & build network printer   Call or e-mail your CAD file part design so MMPC can build you a sample part to show you the design advantages MMPC can offer with the Objet Eden250.     Quality Assurance   Master Molded Products certifications include: TS 16949 Certificate No.: 23378-2008-AQ-USA-IATF ISO-9001 Certificate No. 23386-2008-AQ-USA-ANAB ISO 14001 Certificate No.: CERT-0059524 GMP AIB Certification Kosher Certification Quality systems are developed to meet our customers' specific requirements, using APQP (Advanced Product Quality Planning). MMPC is also compliant to Underwriters Laboratories, Inc. Standard QMMY2 for material traceability. All of the products we manufacture are shipped certified, and are lot traceable. We use an integrated information system, with software provided by IQS, Inc., to manage and administer our Quality System.